R308 VHF Receiver
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Above, anxious to discover
whether I'd wasted my £32, I've pulled the chassis partly
from the case. It had only a single securing screw. |
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Much to my surprise the
interior of the receiver is in excellent condition. I'd been
concerned that, as I hadn't seen anything other than external
crusty views before I'd acquired it, the set may have been a
real problem to restore. As per usual the (12 volt) vibrator
unit is missing from the power supply but that isn't a worry
as I'll use it on a mains supply. The valves as you can see from
that red one look brand new as does that screening can.... rather
than being over 80 years old.
Those yellow and black cables
carry power and the odd signal so that either the RF or IF/AF
module can be detached from the chassis for any maintenance requiring
them to be powered up. You can see the reason (inaccessibility)
if you look at the underside views (particularly the RF unit).
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Another view, showing the RF
front end chassis. This uses three VR136 valves (= EF54) plus
a pair of AW2 voltage stabilizers similar to the type 7475 fitted
in the R206 power supply. In this view you can see that the front
panel has received significant stress in its life which has distorted
the top edge of the metalwork. A few years back I devised a simple
way of fixing this sort of thing ** and if I can remember what
it was I'll tackle that as soon as possible.. There's a crack
in the plastic dial which is probably associated with the panel
damage but as this has a flat profile and unlettered a new piece
can be simply made.
** I placed a large furniture
cramp (edge on) along the front, resting this on the bushes for
the front lid (not supplied) securing screws then tightened it
to remain in position. I then placed a small machine vise at
the bend and tightened this against the cramp until the panel
was straight.
When I removed that securing
screw so I could sort out the bent panel I found a suggestion
of "bike-shed" design. As you can see, the screw is
fitted with a bush about an inch and a quarter long. This is
so the screw can't be tightened too much resulting in a bent
panel. The bush presses on a tapped bracket on the inside of
the case and to prevent losing the bush it's secured by a small
key punched through a hole in the screw. This rather extravagant
piece of engineering may have been a penalty for using the R107
case?
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This addition of an S-Meter
by the first radio ham owner (a really good idea) is basically
the only modification that's apparent but strangely all its wiring
has been removed as if the last owner had decided to return it
to its original condition but stopped perhaps awaiting a replacement
panel etc. The original area was used for headphone storage and
had a metal compartment behind a hinged lid (note the space behind
the front panel.. was this space left deliberately for what might
have been another "bike-shed" idea by a committee?
SRDE would have had MoD representatives
(or their 1942 equivalent) present at handover meetings to KB.
SRDE would have concentrated on really complicated technical
aspects but MoD would have commented on basically irrelevant
points and being chair of any meetings would have minuted stuff
like the design of securing screws and making space for the storage
of headphones. In the event the screws were great but the receiver
was a bit iffy.
Why was that octal socket fitted
on that added panel? Maybe the receiver was pressed into service
as an IF for an external home-brew front end because, having
FM, it would make a decent 2m or 70cm receiver? At least in the
1950s to the 1960s.
A puzzle is the countersunk
hole drilled in the identification plate at the top right of
front panel.. maybe this was used to mount a single-screw-mount
BNC connector?
I thought a perusal of old Practical
Wireless magazines might provide a clue to suggested modifications
to the R308? But no.. I didn't really find anything other than
a few "for sale" adverts by dealers.
It's also not prolific on the
Net, where I can see only a few examples... Serial Numbers "7",
"68" and "185". Mine is "158" so
all are in the in the KB tranch of 200 (see below).
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The follow-up to the R308, the R216 (19-157MHz)
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Now, a little on the background
to the R308 receiver.
It was designed as a range extension
companion for the much more common R107
and uses many identical parts, to no-doubt save money but more
importantly to save development time, for example the outer case
plus various miscellaneous components, such as knobs, switches,
headphone and power sockets etc.
The way it was born is interesting.
Design was almost completed by SRDE in 1942 when a contract
was made with Kolster Brandes for its rapid development leading
to the manufacture of 200 examples. The end result wasn't up
to much so my guess is that first batch of 200 was the total
quantity built before a replacement (to be called the R508) was
decided on. The R508 may have been KB's baby but the replacement
ended up as the "R216" manufactured by Ekco. More about
this set can be seen by clicking the picture
on the left.
Although KB had been making
radios since the 1920s, SRDE must have decided they weren't sufficiently
well versed in VHF equipment so switched to Ekco. One important
aspect in the replacement was the use of a turret tuner rather
than an outdated yaxley switch for range selection. Turret tuners
were used in the WW2 receivers such as the R206
and the DST100 and offered much better
repeatability of performance and repair & maintenance of
the tuned circuits. For example, one of the bad features of the
R308 (and the R1132) was in the operation
of the VHF local oscillator when it would cease to oscillate
due to absorption of the signal due to resonance in neighbouring
coils and wiring.
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The key tuning parameters for the R308 are
as follows..
Ist IF = 9.72MHz; 2nd IF = 2.1MHz
Range 1 = 20 to 30MHz, Range 2 = 30 to 48MHz
Range 3 = 48 to 75MHz, Range 4 = 75 to 112MHz
Range 5 = 112 to 145MHz
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I'm expecting to find
a few shortcomings with this old receiver and, if I do, should
I try and improve the design or just accept it for what it is?
The front panel has been poorly
re-painted (fortunately the legends are engraved) so if I can
remove all the control knobs (a common "major" problem)
I can repaint it.
Below is a provisional circuit
diagram stitched together from six pages. Click to see full size.
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Components table
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C1 |
A |
B |
25uF |
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C12 |
A |
- |
2nF |
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C23 |
A |
C |
50pF |
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R1 |
A |
C |
7R |
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R12 |
A |
- |
700R |
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R23 |
A |
- |
22K |
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R34 |
A |
C |
100K |
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C2 |
A |
E |
8uF |
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C13 |
A |
- |
2nF |
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C24 |
A |
D |
50pF |
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R2 |
A |
- |
22R |
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R13 |
A |
- |
820R |
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R24 |
A |
- |
27K |
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R35 |
A |
C |
220K |
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C3 |
A |
B |
2uF |
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C14 |
A |
B |
500pF |
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C25 |
A |
C |
5-47pF |
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R3 |
A |
- |
22R |
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R14 |
A |
B |
1K |
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R25 |
A |
- |
27K |
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R36 |
A |
- |
220K |
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C4 |
A |
- |
2uF |
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C15 |
A |
D |
400pF |
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C26 |
A |
E |
3-30pF |
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R4 |
A |
- |
42R |
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R15 |
A |
- |
2.5K |
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R26 |
A |
- |
27K |
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R37 |
A |
B |
330K |
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C5 |
A |
F |
500nF |
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C16 |
A |
C |
300pF |
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C27 |
A |
B |
12.5pF |
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R5 |
A |
- |
120R |
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R16 |
A |
- |
3K |
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R27 |
- |
- |
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R38 |
A |
B |
470K |
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C6 |
A |
E |
100nF |
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C17 |
A |
- |
280pF |
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C28 |
A |
B |
10pF |
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R6 |
A |
- |
150R |
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R17 |
A |
- |
3K |
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R28 |
A |
C |
27K |
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R39 |
A |
- |
470K |
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C7 |
A |
- |
50nF |
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C18 |
A |
- |
230pF |
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C29 |
A |
- |
3-10pF |
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R7 |
A |
B |
220R |
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R18 |
A |
D |
4.7K |
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R29 |
A |
B |
47K |
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VR1 |
A |
B |
5K |
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C8 |
A |
AL |
10nF |
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C19 |
A |
- |
200pF |
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C30 |
A |
- |
6-8pF |
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R8 |
A |
- |
220R |
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R19 |
A |
- |
4.7K |
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R30 |
A |
C |
68K |
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VR2 |
A |
- |
2K |
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C9 |
A |
- |
10nF |
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C20 |
A |
D |
200pF |
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C31 |
A |
E |
2-8pF |
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R9 |
A |
- |
270R |
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R20 |
A |
- |
10K |
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R31 |
A |
- |
68K |
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VR3 |
A |
- |
1M |
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C10 |
A |
- |
5nF |
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C21 |
A |
H |
150pF |
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C32 |
A |
- |
2-4pF |
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R10 |
A |
- |
470R |
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R21 |
A |
- |
10K |
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R32 |
A |
F |
100K |
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- |
- |
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- |
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C11 |
A |
B |
4nF |
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C22 |
A |
G |
100pF |
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- |
- |
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- |
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R11 |
- |
- |
- |
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R22 |
A |
B |
10K |
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R33 |
A |
B |
100K |
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- |
- |
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- |
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Looking at the table above
one can see the influence of two designers. The resistor values
are linked to their numbers with higher numbers being higher
value resistors. Different resistors having the same value and
wattage are given codes A upwards. Condensers though are back
to front with lower numbers having higher capacitances. Type
C8 is exceedingly common being the sets standard decoupler.
To help identify the resistors,
hence measuring the voltages, I've made the tables below which
also indicate the main associated condenser.
Also shown is an underside view
showing the positions of the valves (listing follows).
From a working receiver I'll
add the voltages or notes later.
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DESIGNATION |
TYPE |
COMMERCIAL |
FUNCTION |
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V1A |
VR136 |
EF54 |
RF AMPLIFIER |
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V1B |
VR136 |
EF54 |
1ST OSCILLATOR |
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V1C |
VR136 |
EF54 |
1ST IF AMPLIFIER, 9.72MHz |
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V1D |
VR136 |
EF54 |
2ND IF AMPLIFIER, 2.1MHz |
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V2A |
VR92 |
EA52 |
1ST MIXER, 9.72MHz |
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V3A |
AW2 |
7475 |
VOLTAGE STABILIZER |
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V3B |
AW2 |
7475 |
VOLTAGE STABILIZER |
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V4A |
ARTH2 |
ECH35 |
2ND OSCILLATOR + 2ND MIXER |
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V5A |
ARP34 |
EF39 |
3RD IF AMPLIFIER, 2.1MHz |
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V5B |
ARP34 |
EF39 |
DISCRIMINATOR, 2.1MHz |
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V6A |
ARDD5 |
EB34 |
AM+FM DETECTORS |
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V7A |
6Q7G |
DH63 |
AUDIO AMPLIFIER + AVC |
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V8A |
VT52 |
EL32 |
AUDIO OUTPUT |
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R1 |
A |
7R |
V1D |
G1 |
C8M |
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R1 |
B |
7R |
V5A |
G1 |
C8R |
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R1 |
C |
7R |
V5B |
G1 |
C21M |
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R2 |
A |
22R |
V5B |
A |
C24D |
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R3 |
A |
22R |
V8A |
A |
C10A |
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R4 |
A |
42R |
HEATERS |
- |
C8AA |
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R5 |
A |
120R |
V1A |
K |
C14B C17A |
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R6 |
A |
150R |
V1C |
K |
C6A |
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R7 |
A |
220R |
V4A |
K |
C8K |
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R7 |
B |
220R |
V1D |
K |
C8P C6C |
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R8 |
A |
220R |
V1A |
A |
C8C |
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R9 |
A |
270R |
V5A |
K |
C8S |
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R10 |
A |
470R |
V4A |
AT |
C22C |
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R11 |
A |
- |
JACKS |
- |
- |
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R12 |
A |
700R |
V8A |
K |
C1B |
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R13 |
A |
820R |
JACKS |
- |
- |
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R14 |
A |
1K |
V1C |
A |
C8F |
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R14 |
B |
1K |
V1D |
A |
C8O |
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R15 |
A |
2.5K |
JACKS |
- |
- |
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R16 |
A |
3K |
V7A |
K |
C1A |
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R17 |
A |
3K |
V8A |
G2 |
C3B |
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R18 |
A |
4.7K |
V1A |
A |
C4A |
|
R18 |
B |
4.7K |
V2A |
A |
C19A C19B C15C |
|
R18 |
C |
4.7K |
V4A |
A |
C8L |
|
R18 |
D |
4.7K |
V3A |
A |
C8U |
|
R19 |
A |
4.7K |
V4A |
AT |
C8M |
|
R20 |
A |
10K |
V3A V3B |
STAB |
C2A |
|
R21 |
A |
10K |
V2A |
K |
C22A |
|
R22 |
A |
10K |
V1D |
G2 |
C8N |
|
R22 |
B |
10K |
V7A |
K |
C4A |
|
R23 |
A |
22K |
V1B |
G2 |
C12A |
|
R24 |
A |
27K |
V6A |
A1 A2 |
C20C C20D |
|
R25 |
A |
27K |
V7A |
A |
C3A |
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R26 |
A |
27K |
V1C |
G2 |
C8E |
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R27 |
A |
27K |
V1A |
G2 |
C14A |
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R28 |
A |
27K |
V4A |
G4 |
C8J |
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R28 |
B |
27K |
V4A |
G4 |
C8J |
|
R28 |
C |
27K |
V4A |
AT |
C22C |
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R29 |
A |
47K |
V1B |
G1 |
C30A |
|
R29 |
B |
47K |
V4B |
AT |
C8X |
|
R30 |
A |
68K |
V4A |
GT |
C8K |
|
R30 |
B |
68K |
V4B |
GT |
C22E |
|
R30 |
C |
68K |
V6A |
K1 |
C23C |
|
R31 |
A |
68K |
V5B |
A |
C4D C8Y |
|
R32 |
A |
100K |
V1A |
G1 |
C8A |
|
R32 |
B |
100K |
V1C |
G1 |
C8A |
|
R32 |
C |
100K |
V4A |
G1 |
C8G |
|
R32 |
D |
100K |
V1D |
G1 |
C8M |
|
R32 |
E |
100K |
V5A |
G1 |
C8R |
|
R32 |
F |
100K |
V7A |
G1 |
C22F C22G |
|
R33 |
A |
100K |
V5A |
G2 |
C8T |
|
R33 |
B |
100K |
V4B |
AT |
C8X |
|
R34 |
A |
100K |
V3A V3B |
- |
- |
|
R34 |
B |
100K |
V4B |
G4 |
C8V |
|
R34 |
C |
100K |
V5B |
G3 |
C8W |
|
R35 |
A |
220K |
V5B |
G1 |
C27B |
|
R35 |
B |
220K |
V6A |
K2 |
C23C |
|
R35 |
C |
220K |
V7A |
A |
C3A |
|
R36 |
A |
220K |
V5B |
G2 |
C4D C8Y |
|
R37 |
A |
330K |
V7A |
D1 D2 |
C6E |
|
R37 |
B |
330K |
V7A |
D1 D2 |
C6E |
|
R38 |
A |
470K |
V6A |
K1 |
C23C |
|
R38 |
B |
470K |
V6A |
K2 |
C23C |
|
R39 |
A |
470K |
V8A |
G1 |
C13A *** |
|
VR1 |
A |
5K |
JACKS |
- |
- |
|
VR1 |
B |
5K |
V5B |
K |
C8W |
|
VR2 |
A |
2K |
V5A |
K |
C8S |
|
VR3 |
A |
1M |
V7A |
G1 |
C4A |
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The front panel paintwork
is in very poor condition, being very flaky and can be readily
brushed off.
Also, the whole front was covered
in what seems to be dried mud. I was cleaning some of this away
when I noticed this Headphone/Line jack socket escutcheon was
fitted upside down.
This suggests the front panel
has at some time been detached and painted (with an unsuitable
paint type or without properly cleaning the metalwork). At first
I thought the escutcheon was fitted accidently upside down,but,
it's possible the owner wanted to re-position the smaller hole
to suit an alternative jack plug without a thick shoulder?
Below a view of the underside
of the receiver and the three individual modules.
Click any picture
to see full size.
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Here are three separate
views of the underside... click any to see full size
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Here's a view of the RF
(aerial) coils through the aperture at the bottom rear of the
RF module.
Because of the layout of the
coils and their close proximity I can see a potential problem
in absorption of RF by adjacent coils unless a shorting ring
is present on the wavechange switch. This might result in flat
spots in one or more tuning ranges and, if the same design is
used in the oscillator section, either a similar flat spot due
to reduced oscillator amplitude or even the oscillator dropping
out..
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Above the coils in the
previous picture you can just make out the mixer diode. Here's
a better view of the VR92 (=EA50). There's some tarnishing on
its pins so it may be necessary to remove the valve and clean
them.
Is that elastoplast valve remover
original?
Reminds me of an acceptance
meeting regarding equipment to be fitted in a satellite ground
station...
"Vot is dat... string?"
"It's NATO codified string!"
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Where to start on tackling
this receiver? As with nearly all my collection I'd like to see
if it can be made to work. The biggest drawback of course are
the aged components, particularly the old paper condensers which
will leak. In this case, instead of just removing each in turn
and stuffing with modern components (my preferred choice is to
use high voltage chips), I intend to connect a high voltage from
a bench power supply and gradually increase the voltage from
zero to 250 (or 320 volts for the main rail). This done I can
measure any leakage and at least replace any condensers that
are getting warm. To this end I'll use a thermal camera. |
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Here's the first results.
I didn't have my thermal camera to
hand so basically relied on smoke (wisps appeared when the drain
was 82mA).
I located a convenient point
on the 250 volt rail which happened to be the top of a large
orange resistor (R17A).. the feed to the audio output valve V8A
screen grid. Cranking the variable HT bench supply to 250 volts
resulted in a current drain of 55mA. This gradually increased
and at 82mA I switched off the supply. R17A was pretty hot as
was the metal-cased condenser shown here C3B (decoupling the
screen grid to ground). I clipped its ground lead and repeated
the test. Oddly the result was exactly the same with a draw of
82mA before I switched off. Again C3B was hot, so clearly its
metal case (clipped to the chassis) was connected to the negative
terminal. This is marked with the wavy black ring (right). The
condenser is marked as you can see here, being made in April
1944.
Checking with a meter proved
the outer case was indeed shorted to the negative terminal but
the DC resistance to the positive terminal was a few megohms.
The latter condition is typical of old condensers and doesn't
really hint at breakdown when HT is applied. The way that current
gradually increases suggests a slight short which reduces in
resistance as the condenser gets warm and the short is compressed
in-line with internal expansion of the innards.
Clipping the positive lead and
repeating the test resulted in a constant current of 24mA. Waiting
for a few minutes proved this was unvarying other than a couple
of mA up and down. One of the voltage stabiliser valves V3B (AW2
= 7475) was illuminated so a little of the drain will be due
to this. If you look at the schematic you'll also note several
resistors configured as potentiometers which will also draw current.
The remainder might be leakage at the metal rectifiers and leaky
decoupling condensers.
I reckon it'll be safe to now
apply mains power and see what happens.
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Applying power wasn't
straightforward. The on/off switch was lazy and continuity between
the pair of mains pins to the transformer primary was intermittent
and high resistance. I checked the fuses and found these were
is a fairly poor corroded condition. I decided to bypass the
switch, fuses and 2-pin mains connector and applied power directly
to the mains transformer primary, using the +10 and 230 volt
pins (these were already wired). The pair of dial lamps lit and
nothing was heard from the loudspeaker after a couple of minutes
so I plugged in a pair of headphones. The centre socket wasn't
very loud so I plugged into the RH socket and heard a very loud
100Hz hum. Trying the various knobs and switches (significantly
the wavechange switch) showed the receiver was probably in a
generally working state, but the loud hum meant that the HT was
likely to be unsmoothed, or maybe the metal rectifiers were bad,
so I turned off the set. |
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These excerpts from the
schematic show the power supply circuitry. C2 x 4 are 8uF and
C8 x 2 10nF.
Sure enough all four 8uF condensers
measured "open circuit" on my capacitor tester so I
checked with my universal tester and initially it was confused.
C2E was 75nF then a varying 459Kohm, C2D was just a few nF then
give or take 44Kohm, C2C was 3nF and C2B only 14pF.
The HT rectifiers are Selenium
types. W1A seems to be a single full-wave bridge. This needs
to supply only a small current for the voltage stabilisers and
the first local oscillator V1B. W2A comprises a pair of much
larger rectifiers as it has to supply all the valves bar V1B.
On the right is the area causing
a problem with Slydlock fuses shown as F1A, F1B and F1C. The
mains switch is quite a large robust affair and a squirt of switch
cleaner will bring it back to normal.
The dotted area looks a bit
confusing but represents a short cable terminated in an octal
plug which can be inserted into one of two positions.. either
mains or battery operation.
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I cut the positive connections
to the four bad condensers and loosely soldered temporary replacements,
soldered a pair of mains connections directly to the 240 volts
terminals on the mains transformer, plugged in a pair of headphones,
switched on my signal generator to 80MHz AM at 10dBm and turned
on power. The dial lamps came on and, after only 30 seconds,
I heard a healthy hissing sound and a weak audio signal. By chance
I happened to be switched to Range 3 and tuning the knob a few
degrees the 80Mhz signal came in very loud and clear. Whatever
its weaknesses the R308 seems to be extremely reliable. |
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Following are some experimental
pictures of a couple of resistors preceded by a picture of the
area under review. |
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This picture is interesting
because it shows R25A which is part of the anode feed to V7A,
a 6Q7 whose anode current should be no more than 1mA. the 27K
resistor should be dissipating about 27mW but from its temperature
it's running at a lot more than this.
The schematic reveals the answer.
There's a 2uF decoupling condenser which must be very leaky.
The proof is the tiny adjacent
resistor which is 220K (R35C also part of the 6Q7 anode feed)
and this would be incrediby hot if it were drawing the same current
as R25A.
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This is R7A which is the
3K screen grid resistor for the audio output valve a VT52 (=EL32).
G2 of this valve should be drawing around 4 or 5mA. This equates
to about 75mW disipation in 3Kohms so its temperature looks a
bit high.
I already disconnected its 2uF
decoupling condenser which was short circuit. My guess is that
either the resistor has changed its value or the EL32 is not
performing correctly.
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When I looked at the picture
of the hot resistors I realised that their temperatures and physical
sizes didn't really mean much to me, for example... what temperature
does a half watt resistor run at when the voltage across it draws
enough current to sink half a watt? The temperature of course
will be dependent on ambient, cooling airflow and heat sinking
etc but take a resistor in air with no airflow.. what happens?
I set up a simple experiment,
choosing a 200 ohm carbon resistor made sometime between 1938
and 1946.
This measured about 12mm or
1/2 inch long and 4.5mm or 3/16 inch diameter which I assume
is rated at half a watt.
I waited about one minute before
measuring each temperature. Figures are approximate.
From these results the 27K is
definitely too hot and the 3K probably about right.
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VOLTAGE |
CURRENT |
WATTAGE |
TEMPERATURE |
NOTES |
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10V |
50mA |
0.5W |
49C |
- |
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12V |
62mA |
0.75W |
58C |
- |
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15V |
68mA |
1W |
74C |
- |
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17V |
89mA |
1.5W |
91C |
slight smell |
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20V |
100mA |
2W |
116V |
hot smell |
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24V |
125mA |
3W |
165C |
very hot smell |
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28V |
143mA |
4W |
179C |
burning smell, discolours |
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Now a picture of the EA50
mixer diode followed by the 250 volt HT rectifiers. The diode
has a piece of elastoplast stuck over the body. |
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Whilst looking over the
R308, having discovered its reservoir and smoothing condensers
were all bad, I wondered if the same rules applied to selenium
rectifiers (two of its three pictured above) as valve rectifiers.
In particular the maximum value of the reservoir condenser. Digging
out a 1961 valve data manual I was surprised to read the term,
not "maximum", but "minimum" value for the
reservoir capacitance, unlike vacuum tubes which is the reverse.
The R308 designers chose 8uF for both reservoir and smoothing,
but perhaps this was a practical decision based on physical size
or even the price of larger ones?
Bearing in mind selenium rectifiers
have a relatively high resistance, then any capacitor surge would
be quite low. I'd decided to look for new capacitors and restricted
my search to 450VAC motor start types, being easy to mount (with
their fixing stud), but I'm now thinking I can use normal electrolytic
types as I have plenty salvaged from written-off lift equipments.
Those two rectifiers shown above
have an inked code "280/LU530C" written on their ends.
Each has three connections so will each be half a bridge (two
diodes in series). Maybe 280V @ 530mA ?
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I removed the suspicious
2uF condenser decoupling that 27Kohm resistor that's getting
very warm and tested it. It's marked 2uF at 350/425 volts but
both my capacitor testers said it measured 5uF with less than
0.5 ohms ESR, but my general component tester weirdly said it
was an 11 volt zener diode one way round and an 11pF capacitor
the other. Maybe the case is shorting to the positive terminal,
but no... neither terminal was shorting. Still puzzling I connected
it to my bench HT supply and found it broke down at 100 volts
and went dead short. Presumably this was only temporary with
the 27Kohm current limiter as it had previously recovered. |
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Next job is to fit new
Slydlock fuses.. due here today (11 Sept 2025), then new reservoir
and smoothing capacitors. The fuses arrived and I discovered
that in order to remove the old ones I had to remove the power
supply. Surprisingly I found that this aspect of the receiver
design was really good. The power supply could be detached after
removing just four 0BA screws and its cabling was long enough
to balance the chassis out of the way. |
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The three fuses are located
bottom left of the front panel adjacent to the 4-pin plug for
12V battery power.
These fuses are... top to bottom
12VDC, live mains, neutral mains.
The mains plug fits on those
two large pins (typical in 1944)
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This is the view revealed
once the power supply chassis has been lifted away (the lowest
fuse has already been replaced).
Each Slydlock fuses is held
in place by a 4BA screws and nut.
A design weakness can be seen
in that the connections to the fuses are made with large nuts
and washers which are extremely close the the chassis.
The fuses turned out to be different
to the ones I'd bought. Those very long threaded posts are an
integral part of the old fuses and cannot fitted to my new ones.
This meant I had to modify the
replacements so they'd fit.
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Connections to the existing
heavily tarnished fuses are made by long threaded posts which
screw into the innards of the fuses. The new fuses are different.
I had to remove the two brass fittings from them and drill and
tap these to accept those posts. In fact I dispensed with the
old posts and used shorter M4 bolts suitably modified to fit.
Are the originals 4BA?
I spent ages working out the
best approach but in the end each fuse was modified within 10
minutes. I drilled through the existing tapped hole (=M4) right
through the fitting and threaded the rear hole by tapping through
the top as shown. This is to ensure the top and bottom holes
line up and are not angled. The rear of the fuse has indentations
which are drilled out to accommodate the threaded posts.
For the fuse to work mechanically
the modification must be very accurate otherwise the slide and
lock doesn't work smoothly.
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This picture shows a modified
fuse. The plastic posts were cut from the old fuse and serve
two purposes. One is a safety feature as the threaded posts go
through the front panel, but essentially that nut screwed tightly
prevents the post from rotating when connections are made to
them.
This exercise was really annoying
but as the original fuses were in poor shape and in fact open
circuit there wasn't an option if the receiver is to be kept
original.
Below, all three Slydlock fuses
installed.
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The next task was to fit
reservoir and smoothing capacitors.
I selected a pair of 220uF x
450V reservoir capacitors and a pair of 470uF x 450V smoothing
capacitors but I'd not noted which yellow sleeved wire was which
except to mark them with stripes 1 to 4.
One choke is fitted at the end
of the chassis and the other inside the power supply chassis
but which was which? L11A serves the 320V supply and L12A the
250V supply. I worked out that the latter is physically larger
and underneath the chassis but I turned on the mains power and
measured the voltages at the yellow wires. This enabled me to
identify which was which. The voltages on the 4 wires emerging
from under the chassis read 257V,183,195 and 20V. The highest
(257V) is the 320V supply at the rectifier output whilst the
20V is a leaky figure from the regulators from the 250V rail.
195V is the input to L12A and 183V the 250V rail.
Having established the identity
of the wires I connected the four capacitors and checked the
sets voltages. The 320 volt supply settled at 313V and the main
supply dropped to 238V after the valve heaters had warmed up.
The PSU (opposite) will be tidied
up soon. Although the chassis can easily be detached from the
main receiver chassis it's not too easy to access.
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Now that the receiver
is powered correctly, and with steady HT voltages, I can investigate
its operation. The first job was to identify all the control
knobs. |
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Now that the power supply
is producing correct voltages I began a bench test (using wires
soldered directly to the mains transformer), initially with that
signal generator peeking out above the receiver and headphones,
but after about 30 seconds the Wavetek told me it wasn't happy
having failed its self test. Next was the Rohde & Schwarz
(on the right of the receiver) which turned on, passed its self
test and prepared to give me a test signal.
A really annoying feature of
this signal generator is its AM settings as the default is a
stupid value like 60KHz. Anyway I set it to 25MHz, minus 10dBm
and 1KHz AM. The R308 responded but with the dial showing a slightly
high frequency. Resetting the signal generator I found all the
R308s five ranges were working OK. One of our strongest FM stations
is Classic FM at around 100MHz so I set the R & S to 100MHz
FM and tuned this in. I then removed the signal generator and
connected an aerial. Tuning a little to one side I heard Classic
FM at good strength but somewhat distorted. I tried various knob
twiddling and the results were pretty much the same but with
the limiter knob working in FM. Audio volume was perfectly adequate
(in fact some controls noisy enough to be quite painful on my
ears) but when I checked the loudspeaker it seemed completely
dead. The speaker is marked 140ohm and measures around 200ohms
but is completely silent. That's the next thing to sort out.
I recall the speaker on my last R107 (physically it looks exactly
the same) was also duff.
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This is the audio output stage
with a 6Q7 driver and EL32 output stage. As you can see it uses
a common transformer for phones and speaker and a line output
also (derived from the phones output) as shown below.
Of note (left) are three components
viz. C3A (currently removed but probably not important with the
new 470uF smoothing capacitor), C1B which is likely to be bad,
and the commonly bad coupling condenser C13A. I'll wap that first,
then renew C1B.
Checking the voltages across
R3A and R17A will define the results.
Why the designers went to the
expense of providing L15A and L15B (and C10A, C11A and C11B)
is very odd. It reminds me of an exercise during the design of
an air defence system at Plessey back in the early 1980s. A small
group of three engineers were recruited and given the job of
overseeing the design of the interface between the air traffic
controllers, fighter interceptors and missile people. They spent
an inordinate amount of time and money coming up with special
VOGAD amplifiers and hugely expensive transformers and filters.
The day of the big demonstration
of their efforts using specially purchased test equipment that
used artificial speech. A queue quickly formed.
"This will show you
the difference between a basic amplifier and our super duper
filters". Sure enough one of the two tests produced beautifully
clear speech and the other was muffled. Unfortunately all the
neutral listeners chose the basic circuit. The reason was that
the headphones and microphones used in the system were already
designed for ideal audio characteristics so adding another layer
of 300-3000Hz audio filtering didn't work too well.. it sounded
muffled.
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I was surprised to dscover
that C13A had very little leakage. When C13A was disconnected
the EL32 anode rose from 152 to 157 volts. The joint anode screen
current therefore dropped from about 19.6mA to 18.6mA.
Notwithstanding, I'll remove
C13A and test it but fit a modern equivalent.
The dissipation of the 3K resistor
feeding the anode and screen is about 1.2W and hardly changed.
A check across the cathode resistor R12A supported the figures
above (12.72V over 700 ohms = 18mA). During testing I noticed
reception of Classic FM sounded almost identical in AM, CW or
FM so some work is needed to resolve this.
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pending
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